Magnetic separators
A magnetic separator is a device that is widely used in industries today to separate magnetic particles from materials of various types. Its basic principle is that the material to be separated is passed around strong magnets which attract the magnetic particles in the material; these are separated and remain attached to the strong magnet.
How is the magnetic separator cleaned manually?
To illustrate, we can imagine a magnetic separator in the form of a tube equipped with an internal magnet. During manual cleaning, the tube is opened or disassembled, and a worker physically removes the collected magnetic particles from the surface of the magnet. This is usually done using gloves and non-magnetic tools such as a rubber scraper. This process is important for the separator to continue to operate effectively.
How is the magnetic separator automatically cleaned?
Automated magnetic separators have a built-in mechanism that activates cleaning periodically or on the basis of a certain setting. This may include emptying collected magnetic particles into a separate hopper, lifting the magnet from the material, or other methods that minimize the need for manual intervention.
In what fields is the magnetic separator used?
Magnetic separators can be found in a wide variety of industries:
• Mining industry: For separating iron impurities from ores and rocks.
• Food industry: For removing metallic impurities from food products.
• Recycling: to separate metal materials from recyclables.
• Pharmaceuticals: for cleaning raw materials for the production of pharmaceuticals from metallic impurities.
• Plastics industry: For the separation of metals from plastic granulates.
Magnetic separator saves you a lot of money
The installation of separation technology at a company specializing in the production of food products has brought considerable savings to the company, a benefit that entrepreneurs appreciate at any time.
The magnetic separator brings several key advantages that have a positive impact on the entire operation and the quality of the resulting products.
The removal of most metallic impurities from the raw materials has greatly improved the quality of the resulting food products. Metal impurities were considered to be one of the main causes of complaints, and by eliminating this problem, the number of defective products has been significantly reduced. As a result, the cost of paying fines for late delivery or non-compliance with standards was reduced.
The separation technology has reduced the risk of contamination with metal impurities by an incredible 90%. This percentage is crucial for the food industry, as any impurity, even a small one, can have a negative impact on consumer health and company reputation. The magnetic separator has ensured a smooth separation of metal particles from the materials, resulting in a more reliable production process.
Magnetic separator lifetime
The lifetime of a magnetic separator depends on its design, the materials used, the industrial environment and the intensity of operation. In general, however, regular maintenance, high quality materials, precision workmanship, regular inspection and cleaning extend its life.
Why a separator from our company?
Our company specializes in the production of high quality and reliable magnetic separators with long service life and efficient cleaning. Our products are designed with attention to the latest technological standards, innovations and norms, ensuring maximum results and minimum operating costs for our customers.
We always offer our customers a comprehensive solution for their individual needs, whether manual or automatic separators, and we stand by the fact that our technology delivers measurable benefits and savings.
